Hot Stuff! Low Smoke Zero Halogen (LSZH) USB Cables

December 3, 2013 at 10:00 AM


Flammability and Toxicity Ratings on Different Cable Types

 

 LSZH USB CableLSZH USB Cable

 

 

What would happen if your cables caught on fire?

 

There's actually much more to consider than the obvious flames and danger. Gasses you can't see and destruction to the inner cable conductors can endanger lives and destroy valuable communications equipment. 

 

To avoid that unknown, here’s a snapshot of USB cable jackets and looking into what yours is made of. Most commercially available cable assemblies have an outer jacket made from polyvinyl chloride, or PVC for short. Another alternative chemical compound that a cable's outer jacket can be made of is called Low Smoke Zero Halogen (LSZH), which reduces the amount of toxic and corrosive gases emitted during combustion.   

 

PVC is a durable, flexible plastic material perfect for most general applications.  If you were to buy a deluxe or premium USB cable, PVC is the type of jacket it would have. Yet for all of its benefits, PVC has some downsides- the biggest of which is the way it burns

 

Once PVC has caught fire it typically burns freely for a long while and releases toxic gasses in the process, including harmful halogens. In a building fire, the danger is that flames can burn along the cable jackets behind a wall and leap from room to room or floor to floor.   In most building fires the toxic gasses are not a big factor since occupants can get outside, and since USB cable is rarely run behind a wall, most manufacturers don't bother making them with non-PVC jackets.

 

But in some instances, a building fire isn’t the only scenario to consider.  Military and aerospace applications add another element to the danger:  people don’t always have outdoor access.  In fact, any application where people are working in close proximity with cable assemblies and cannot easily get ventilation in the event of a fire would require a special jacket material for the cables.

 

USB with LSZH Jackets

 

Though USB is not often run behind a wall and the USB standard is typically only used in peripheral-to-computer applications (including many in military and aerospace environments), having many PVC USB cables can lead to a dangerous situation.  LSZH cables, on the other hand, are self extinguishing. For that reason, L-com has made LSZH USB cables an off-the-shelf product, available for same-day shipping. 

  

 

Standard LSZH USB cables are constructed similarly to the premium line of USB cables: they have 20 AWG power conductors for maximum power transfer, and have 30 micro inches of gold on the contacts to ensure reliable connections through multiple mating cycles. Along with the standard type LSZH cables, L-com also carries a line of its "latching" USB cables with LSZH jackets.  These cables have small latches in the Type A connectors that lock the connector in place.

 

LSZH USB cables with Latches prove to be especially valuable in high-vibration environments such as in a military vehicle or in a device that is meant to be carried over rough terrain. Don’t overlook endangering personnel and valuable communications equipment by using standard PVC USB cables; LSZH USB cables might be better for your application.

 

For more information check out our ratings chart below, or this helpful video on cable flammability tests.

 

USB Flammability Ratings

 

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